CUT-UP
PRODUCTS
CUT-UP
PRODUCTS

PRODUCTS

Cut-up

The cut up line is used for cutting or portioning birds.

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CUT-UP LINE

The cut up line model “COMPACT” consists of a stainless steel frame on which are installed the cutup modules to be used for automatic cut up of chickens. To get the best yield the weight difference in the flock cannot exceed 500 gr. All the portioning machines fitted on the line can be adjusted . The standard line is 5,5 m. long and it is supplied with drive, tension unit, stainless steel shackles, electric control panel and safety device. Upon request and according to the nomber of cuts required, the line can be estended up to 16,5 m.

Capacity6.000B/h
Lenght5.500mm
Width1.285mm
Height2.300 mm
Power installed1,1 ÷ 1,5 kw
Total weight550kg
Shipping volume8,5

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WEIGHING BRIDGE

The weighing bridge is complete with a weighing cell, weight transmitter, wiring and all sensor needed. The frame is made of stainless steel.

Lenght1.550mm
Width1.050mm
Height2.500mm
Total weight200kg
Shipping volume1

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VISION CAMERA 2

CONTROL QUALITY FOR CUT-UP LINE – The vision system inspects and grades poultries analyzing visible quality in cut up line, while the birds hook to the shackles, pass in front of a digital camera. The bird is divided in three parts, separately checked by the system: legs, wings and breast. For each of these parts system checks the presence of blood spot (red) and if the spot area is over a settable threshold, the part is graded as B. Moreover system checks also wings integrity. In case of partial or total broken bones the wings are graded B as well. A signal coming to the camera from a photocell triggers image acquisition and image processing starts immediately.

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FILLETING MACHINE

The automatic breast filleting machine C15 is specially developed to debone the breast caps. The machine is manually loaded and operates mechanically. On the machine can be add two extra modules, an automatic deskinning unit and a half breast two blades splitter. To get the best yield the weight difference of the birds in the flock cannot exceed 500gr and the cap should be cut at the wings joint. The machine is made of stainless steel and food approoved PVC. The breast deboner is complete with electric control panel, safety device and CE certificate.

Capacity2.500B/h
Lenght3.700mm
Width1.050mm
Height2.000 mm
Power installed2kw
Total weight900kg
Shipping volume6

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PRE CUT MACHINE

Used to cut the chicken vent across. The machine is driven by the overhead conveyor. The opening is made by an adjustable static blade. The machine is made of stainless steel.

Height900mm
Total weight130kg
Shipping volume0,5

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WING TIP CUTTER

Used to cut off the wing tip through the joint. The machine is mounted on the cut-up line and it is manually adjustable in height and width. The cut is achieved thanks to two rotating blades. Each blade is controlled by an electric motor and protected with a proper guard. To get the best yield the weight difference in the flock cannot exceed 500gr The machine is made of stainless steel.

Lenght1.000mm
Width600mm
Height815mm
Power installed1,5 (2 motors)kw
Total weight75kg
Shipping volume0,5

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WING CENTER PIECE CUTTER

Used to cut off the wing part through the second joint, thanks to two circular blades which are easily adjustable in height and width. The machine is stainless steel.

Lenght1.000mm
Width600mm
Height815mm
Power installed1,5 (2 motors)kw
Total weight75kg
Shipping volume0,5

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WING CUTTER

Used to cut anatomically, at the joint the wings of the chicken. The machine is mounted on the cut-up line and it is manually adjustable in height and width. The cut is achieved thanks to two rotating blades. Each blade is controlled by an electric motor and protected with a proper guard. To get the best yield the weight difference in the flock cannot exceed 500gr The machine is made of stainless steel. 

Lenght1.000mm
Width840mm
Height815mm
Power installed1,5 (2 motors)kw
Total weight85kg
Shipping volume0,2

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FRONT PIECE CUTTER WITH BELT

Installed on the cut-up line cuts the front part of the chicken (breast with bone). The cut is achieved through two rotating blades driven by electric motors, while the chicken is kept perfectly positioned by some guards. To get the best yield the weight difference in the flock cannot exceed 500gr The machine is stainless steel.

Lenght1.000mm
Width840mm
Height815mm
Power installed1,87 (3 motors)kw
Total weight95kg
Shipping volume0,5

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HALVING MACHINE

Used to cut the backbone after the front piece cutter. The cut is achieved through a rotating blade driven by electric motor. To get the best yield the weight difference in the flock cannot exceed 500gr. The machine is adjustable in height and made off stainless steel.

Power installed0,75kw
Total weight65kg
Shipping volume0,2

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AUTOMATIC HOCK TRIMMER

This machine trims the hocks of the birds to have a better presentation of the product. It is built in stainless steel and it is height adjustable.

Lenght500mm
Width400mm
Height400mm
Power installed0,75kw
Total weight55kg
Shipping volume0,2

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SADDLE CUTTER

Used to split the saddle either with the backbone or without (two blades cut). The cut is achieved through a rotating blade, driven by electric motor, (double blades in case of saddle without backbone) which split the saddle. To get the best yield the weight difference in the flock cannot exceed 500gr The machine is made of stainless steel.

Lenght800mm
Width500mm
Height700mm
Power installed0,37kw
Total weight65kg
Shipping volume0,3

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LEG PROCESSOR

Used to anatomically remove the two whole legs from the back saddle. The machine is installed on the cut-up line and it operates through some fixed blades, and  wheel pulling the legs. The oyster remains attached to the thigh. The machine is made of stainless steel and it is supplied with drive unit and variable speed frequency converter.

Lenght1.000mm
Width500mm
Height700mm
Power installed1,1kw
Total weight120kg
Shipping volume0,5

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THIGH AND DRUMSTICK SPLITTER

Used to split drumsticks from the tight chicken legs. Thighs automatically fall down and only drumsticks remain hung on the shackles. The drumstick/thigh separation is achieved thanks to a steady blade and a rotating wheel that is synchronized with the line speed. Thanks to its special design, the wheel holds the leg in the anatomic position to make an easier joint cut. All stainless steel and nylon.

Lenght700mm
Width450mm
Height700mm
Total weight80kg
Shipping volume0,5

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AUTOMATIC UNLOADER

Used for the automatic unloading of drumsticks/legs from the shackles. Made of stainless steel, this unit is installed on the cut up line.

Total weight8kg
Shipping volume0,01

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BIRDS CONES CUT UP LINE

The cones cut up line used for cutting and deboning the chickens is complete with electrical panel, securities and CE certification. the lenght of the line can be extended to increase the capacity. The frame is made of stainless steel and the cones in PVC food approved. 

Capacity1.000B/h
Lenght5.720mm
Width750mm
Height1.200mm
Power installed0,37kw
Total weight310kg
Shipping volume3,5

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CONES DEBONING LINE FOR BREAST CAP

Manual chicken deboning line with cones for breast cap complete with control panel and safety device. It is made of stainless steel and heavy duty nylon. The line is 5.6 mt. long with cones at 300 mm pitch. The operator can work on both site of the line.

Capacity1.000B/h
Lenght5.720mm
Width750mm
Height1.200mm
Power installed0,37kw
Total weight310kg
Shipping volume3,5

PRODUCTS

All production lines

In all areas of the plant we use the most modern technologies available. A dedicated team follows the project from the layout, to the production phase, up to assembly and testing.

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